Metal cutting tool and cutting plate provided in the shape of a donut

ABSTRACT

A metal cutting tool has a supporting tool, which has a recess for accommodating a cutting plate. The cutting plate is provided with a clamping trough, which is held in the supporting tool by a clamping claw. The clamping claw is fixed against the supporting tool by a clamping screw. A pressure piece is placed on the clamping claw and its underside facing the cutting plate is provided with a cam, which is in contact with the clamping trough and the clamping claw pulls the pressure piece toward the clamping screw.

This application is a continuation application of U.S. Ser. No. 10/483,886 filed Jun. 10, 2004, incorporated by reference in its entirety, which is a §371 of PCT/DE02/02665 filed Jul. 19, 2002, which claims priority from German Patent Application No. 101 36 635.3 filed Jul. 26, 2001 and German Patent Application No. 102 08 266.9 filed Feb. 26, 2002.

The invention relates to a metal-cutting tool in accordance with the preamble of claim 1 and an associated cutting plate.

The prior art for a cutting insert, here an indexable cutting plate made of ceramic material, is constituted by cutting plates that have a smooth surface or that have a great variety of clamping troughs and are inserted so as to be clamped in a supporting tool for the purpose of machining metallic materials. The disadvantage of this technology in the case of smooth cutting plate surfaces is the lack of a form-locking connection with the supporting tool with respect to the clamping force. In the case of cutting plates that have a clamping trough admittedly there is in addition a form-locking connection, but as a result of the clamping in the clamping trough the cutting plate is loaded by the clamping elements in terms of force to a very great extent over a comparatively small area, something which can lead to stresses in the cutting plate or even breakages. Furthermore, in the case of the clamping systems that exist today not all the possible positive factors are combined in one system.

A metal-cutting tool, substantially consisting of a supporting tool which has a recess to accommodate a cutting plate that is provided with a clamping trough held in the supporting tool by a clamping claw, the clamping claw being fixed on the supporting tool by way of a clamping screw, is known from EP 0 753 366 B1. Arranged on the clamping claw there is a pressure piece which, on the underside facing the cutting plate, is provided with a cam which is in tight contact with the clamping trough. Furthermore, the clamping claw pulls the pressure piece in the direction of the clamping screw.

SUMMARY OF THE INVENTION

The underlying object of the invention is to combine, by means of simple components, as many positive factors in one system as possible and to achieve an optimum clamping situation as a result of the cooperation thereof. In this connection, the manufacturing tolerances of the various components are to be compensated for, an additional form-locking connection with controlled clamping-force limitation is to result, and a configuration of the component parts that counteracts the machining forces is to be used as a basis for avoiding a loss of clamping force during use.

In accordance with the invention this object is achieved by means of the features of claim 1.

In accordance with the invention, the clamping trough is formed in a circular shape and in the centre has a spherical or circular elevation. The cam on the pressure piece consists of a circular ring that is adapted thereto and tightly engages into the clamping trough whilst surrounding the elevation. As a result an optimum fit of the cutting plate in the supporting tool is guaranteed.

In an advantageous development, the clamping claw has on its underside located above the pressure piece a spherical elevation which engages into a spherical depression on the pressure piece.

In this connection, the radius of the spherical elevation on the clamping claw is advantageously greater than the radius of the spherical depression in the pressure piece, as a result of which a transmission of force can be effected by way of the outer edges.

The pressure piece is preferably secured to the clamping claw with clearance by a way of a screw.

In order to protect the clamping claw from impinging filings, expediently the pressure piece has a raised part on the front side.

The pressure piece preferably consists of a wear-resistant material, such as hard metal, HSS or ceramic material.

In a preferred development, an open region centrically or concentrically surrounds the ring on the pressure piece, and this open region is centrically or concentrically surrounded by a bearing surface that rises towards the centre of the ring at an angle.

The clamping claw is advantageously guided on the supporting tool by way of an incline with a form of clamping-force limitation.

In an alternative embodiment, the clamping claw is guided on the supporting tool by way of two inclines, with the two inclines extending in parallel and being separated from each other by way of a slit.

The two inclines advantageously extend at an angle of 10° to 45° in relation to the longitudinal axis of the clamping claw.

Advantageously, the two inclines have a cylindrical surface, and the supporting tool has cylindrical lateral surfaces adapted thereto.

A cutting plate in accordance with the invention is provided with a clamping trough, with the clamping trough being formed in a circular shape and having a spherical or circular elevation in the centre and being capable of being installed in the cutting tool that has been described.

The formation as an indexable cutting plate is advantageous.

BRIEF DESCRIPTION OF THE DRAWINGS

Further features of the invention emerge from the figures which are described in the following and in which:

FIG. 1 shows a view of a cutting plate in accordance with the invention;

FIG. 2 shows a view of the cutting tool with the cutting plate inserted;

FIG. 3 shows the cutting tool in accordance with FIG. 2 in an exploded view;

FIG. 4 shows the cutting tool in accordance with FIG. 2 in section;

FIG. 5 shows an enlarged view of the cooperation between the clamping claw, the pressure piece and the cutting plate;

FIG. 6 shows a section through a clamping trough;

FIG. 7 shows a view of the upper side of a pressure piece;

FIG. 8 shows a view of the underside of a pressure piece;

FIG. 9 shows a view of a clamping claw; and

FIG. 10 shows an enlarged section of the clamping claw, the pressure piece and the cutting plate.

FIG. 11 shows the underside of a further variant of the clamping claw.

FIG. 12 shows a slit in the clamping jaw.

FIG. 13 shows the cylindrical surface o the two inclines.

FIG. 14 shows the cooperation of the clamping claw and the supporting tool cross section.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENT

FIG. 1 shows a cutting insert or a cutting plate 10 as an indexable cutting plate for the metal-removing processing of metallic work pieces. The cutting plate 10 has in the centre a circular clamping trough 11, with there being positioned in turn in the centre of the latter a spherical or circular elevation 12. This clamping trough 11 and elevation 12 are to be used to fix the cutting plate in an appropriate receiver, here called a plate seat, on a suitable supporting tool.

FIG. 2 shows the spatial representation of the cutting plate 10 that has been described in the clamped state on a supporting tool 13. Special attention is to be given in this connection to the pressure piece 14 (see also FIG. 3) which on the underside has the counter-form of the clamping trough in the cutting plate previously described. The clamping force that develops as a result of tightening the clamping screw 17 is transferred by way of the clamping claw 16 to the cutting plate 10. As a special feature, the clamping claw has, on the underside located above the cutting plate, a spherical elevation 18 which projects into a spherical depression 19 in the pressure piece 14 and is secured with clearance by means of the screw 15.

A cross section through the plate seat is shown in FIG. 4 in which the cooperation of the clamping elements shall be described. When tightening the clamping screw 17, the clamping claw 16 moves downwards and at the same time slides backwards with the incline 20 on a similar incline in the supporting tool. Since the clamping claw by way of the spherical elevation 18 on the side lying opposite the incline and as a result of the clamping force that develops is connected to the pressure piece 14 in a form-locking manner by means of the spherical depression 19, and since the elevation 21 of the pressure piece in turn engages in a form-locking manner into the trough of the cutting plate, the movement that is directed sideways into the plate-seat comer is transferred by means of the individual clamping elements to the cutting plate. See also in this connection FIG. 10. When the clamping-force limitation 22 is reached, the lever movement of the clamping claw is increased. The pressure piece 14 exerts an even greater pressure on the cutting plate and now also additionally presses with its bearing surface 23 on the surface of the cutting plate. The outstanding feature of this cooperation is that with the combination of all the elements the cutting plate is no longer able to move out from its plate seat as a result of the forms and inclines that are provided.

FIG. 5 again shows an enlarged view of the cooperation of the clamping claw, the pressure piece and the cutting plate.

FIG. 6 shows a section through the circular trough 11 of the cutting plate. In the centre of the latter can be seen the circular or spherical elevation 12. A special feature in this connection is that the elevation 12 has the shape of a sphere and lies above the trough base and below the cutting plate surface. The trough contour is circular in cross section and runs as it were about the perpendicular axis of the sphere, this being reminiscent of the baking tin of the American donut.

The upper side of the pressure piece 14, which has as a special feature the described spherical indentation 19 or spherical hollow or depression, is shown in FIG. 7.

The underside of the pressure piece 14 which has, as a special feature, an elevation 21, a donut shape, which is the counter-form of the clamping trough on the cutting plate, is shown in FIG. 8. Additional features are the bearing surface 23, which rises at an angle towards the centre of the donut, and the open region 25 which is to protect the trough edge of the cutting plate from surface contact and thus damage and insufficient seating. See also in this connection FIG. 10.

A further special feature of the pressure piece is its constitution, being made from a wear-resistant material, such as hard metal, HSS or ceramic material, and the raised part 24 of the outer contour to protect the clamping claw from the filings which are formed during machining (see FIG. 7). The sphere/spherical-indentation connection is also used for tolerance—and position-compensation between the clamping element and the cutting plate.

FIG. 9 shows the underside of the clamping claw with the spherical elevation 18 which has been described. A special feature of this sphere is, moreover, the fact that the diameter of the sphere is somewhat greater than the diameter of the spherical indentation in the pressure piece 14 in order to enable there to be transmission of force by way of the sphere/spherical-indentation outer edges 26, see FIG. 10, and not by way of punctiform loading at the spherical-indentation base and the tip of the sphere. A further feature is the incline 20 on the clamping claw (see FIG. 4 and FIG. 9) which guides by way of an incline in the supporting tool. These inclines have the effect that when tightening the clamping screw a lateral movement of the clamping elements is effected that is to pull the cutting plate into the corner of the plate seat. This clamping claw is intended for supporting tools that have comparatively small dimensions.

FIG. 11 shows the underside of a further variant of the clamping claw 16 with the spherical elevation 18 that has been described. This clamping claw 16 is intended for supporting tools whose dimensions permit the installation of this element which is comparatively large on account of its manner of construction. A special feature of this clamping claw is the incline 26 which is shaped differently in the rear region in comparison with that in FIG. 9. It extends, as can be seen in FIG. 12, separated by a slit 27, at an angle of 10° to 45°. The inventive feature of these two inclines 26 is provided by their cylindrical surfaces 28. These have the effect that when tightening the clamping screw in addition to the lateral movement of the clamping claw self-centering in a recess 29 specifically produced therefor is effected on the corresponding supporting tool 13. See in this connection FIG. 13.

The special feature of the recess 29 on the supporting tool 13 in FIG. 13 is in turn the cylindrical surface of the two inclines 30 which extend in parallel and the radius of which is designed so as to be somewhat greater than the cylindrical surfaces 28 of the clamping claw. This consequently renders possible an approximate line contact between the inclines and a self-centering sliding movement along the contacting lateral cylinder surfaces 28 and 30. FIG. 14 shows this cooperation of the clamping claw and the supporting tool in cross section. 

1-15. (canceled)
 16. A metal-cutting tool comprising a supporting tool which has a recess to accommodate a cutting plate comprising a clamping trough held in the supporting tool by a clamping claw, wherein the clamping claw is fixed on the supporting tool with a clamping screw, and a pressure piece arranged on the clamping claw which comprises a cam on the underside facing the cutting plate which is in contact with the clamping trough, wherein the clamping claw pulls the pressure piece in the direction of the clamping screw, wherein the clamping trough is formed in a circular shape and in the center has a spherical or circular elevation, and wherein the cam comprises a circular ring that is adapted thereto and tightly engages into the clamping trough while surrounding the elevation.
 17. A cutting tool according to claim 16, wherein the clamping claw has on an underside located above the pressure piece a spherical elevation which engages into a spherical depression on the pressure piece.
 18. A cutting tool according to claim 17, wherein that the radius of the spherical elevation on the clamping claw is greater than the radius of the spherical depression in the pressure piece.
 19. A cutting tool according to claim 16, wherein the pressure piece is secured to the clamping claw with clearance by way of a screw.
 20. A cutting tool according to claim 16, wherein the pressure piece has a raised part on a front side thereof to protect the clamping claw from impinging filings.
 21. A cutting tool according to claim 16, wherein the pressure piece comprises a wear-resistant material.
 22. A cutting tool according to claim 16, wherein an open region centrically or concentrically surrounds a ring on the pressure piece.
 23. A cutting tool according to claim 22, wherein the open region is centrically or concentrically surrounded by a bearing surface that rises towards the center of the ring at an angle.
 24. A cutting tool according to claim 16, wherein the clamping claw is guided on the supporting tool by an incline with a form of clamping-force limitation.
 25. A cutting tool according to claim 16, wherein the clamping claw is guided on the supporting tool by two inclines, with the two inclines extending in parallel and being separated from each other by a slit.
 26. A cutting tool according to claim 25, wherein the two inclines extend at an angle of 10° to 45° in relation to a longitudinal axis of the clamping claw.
 27. A cutting tool according to claim 25, wherein that the two inclines have a cylindrical surface, and the supporting tool has cylindrical lateral surfaces adapted thereto.
 28. A cutting tool according to claim 21, wherein the wear-resistant material is selected from the group consisting of hard metal, HSS and a ceramic.
 29. A cutting tool according to claim 26, wherein that the two inclines have a cylindrical surface, and the supporting tool has cylindrical lateral surfaces adapted thereto.
 30. A cutting plate having a clamping trough, wherein the clamping trough is formed in a circular shape and in the center has a spherical or circular elevation.
 31. A cutting plate according to claim 30, formed as an indexable cutting plate.
 32. An apparatus comprising a cutting plate having a clamping trough, wherein the clamping trough is formed in a circular shape and in the center has a spherical or circular elevation in a cutting tool according to claim
 16. 33. The cutting tool according to claim 30, wherein the elevation lies above a trough bottom and below the top of the cutting plate.
 34. A clamp for use on a chip raising cutting tool comprising a supporting tool having a recess to receive a cutting plate, wherein the cutting plate is provided with a clamping trough which is held in the supporting tool by a clamp, wherein the clamp is affixed on the supporting tool by a set screw, wherein a pressure piece is disposed on the clamp and is provided on a bottom facing the tool bit with a cam which is formed in contact with the clamping through, wherein the cam comprises a circular ring for engaging an elevation in the clamping trough of the cutting tool. 